3D Tolerance Simulation as a Service
We analyze the influence of individual part tolerances and process variations on functional dimensions and the assemblability of your assemblies — based on the CAD-integrated simulation software 3DCS.
Our Services:
- Monte Carlo Simulation — Statistical distribution prediction of functional dimensions with defect rate estimation
- Geometric Sensitivity Analysis — Identification of critical influences for targeted design optimization
- Contributor Analysis — Evaluation of the contribution of individual tolerances to the variation of the functional dimension
Application Scenarios:
- Tolerance definition before ordering parts
- Verification of functional reliability for customers
- Evaluation of tolerance change requests (discussions with suppliers)
- Simulation using real measurement data
- Root cause analysis for field issues
- Validation of adjustment ranges and assembly fixtures
Building internal simulation expertise is not economically viable for every company. We provide sound results without requiring investment in software, training, and ramp-up. Our service goes far beyond simply entering drawing tolerances and running an analysis: you also receive optimization recommendations regarding tolerancing, datum system selection, and design robustness.
Feel free to contact us about your most demanding tolerance challenge — together we will find the optimal solution.